Acoustic Emission (AE) Testing

AE is one of several nondestructive testing and inspection technologies. By recording the sounds materials make under stress, AE allows us to 'listen' to the early warnings of potential failures well before they manifest into serious problems. The applications of AE are varied, ranging from aerospace to civil infrastructure to high-pressure equipment in refineries and chemical plants.

However, the leap from understanding AE's potential to effectively implementing it can be substantial. Sonus Consulting's entire business focuses on Acoustic Emission Testing in real-world scenarios. Using the latest technology and up-to-date equipment from our equipment partner in Germany, we can provide a solution to help assess equipment with either known or unknown potential flaws.

We strive to provide AE technology tailored to meet your operations' specific needs. Our services include comprehensive AE equipment and expert consultations to interpret AE data accurately to make the most of AE inspections. We understand that each structure, each material, and each client have unique challenges and requirements. That's why our solutions are not one-size-fits-all but customized to ensure the highest efficacy and efficiency in detecting potential failures before they occur.

AE Testing Applications


ASME Code-Based Field Testing

Conducting field tests using acoustic emission inspection follows strict rules to ensure safety and reliability in various industries. This method uses special sensors to listen for sounds made by materials under stress, helping to find hidden problems that might cause failures. Technicians follow specific guidelines pertinent to your particular equipment, such as those from ASME and ASTM. Like collecting and understanding the data and making sure structures meet safety standards. By using acoustic emission inspection correctly, industries prevent unexpected breakdowns, ensuring their buildings and equipment work well and stay safe for everyone.


Continuous In-Situ Remote Monitoring

Continuous monitoring through acoustic emission offers a proactive approach to prevent application failures. By continuously listening to the ultrasonic waves emitted by materials under stress, this method can detect tiny changes or abnormalities that may indicate potential issues before they escalate into major problems. This real-time monitoring allows immediate intervention or maintenance, reducing the risk of catastrophic failures and minimizing downtime. Whether applied in structural integrity assessments, industrial machinery monitoring, or aerospace components, continuous acoustic emission monitoring is a vigilant guardian, enhancing safety, reliability, and efficiency in diverse sectors.


“In my 25+ year career travelling the world and inspecting via Acoustic Emission, I’ve learned to tackle all possibilities. Let us find a solution your problem together and make safety the top priority.”

-Steven Garcia, President -Sonus Consulting LLC

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